02-09-1117 Datasheet PDF - Molex

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02-09-1117
Molex

Part Number 02-09-1117
Description Pin and Socket Connectors
Page 9 Pages


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Pin & Socket Connectors
.093" Power Connector Housings
Due to the numerous options on this page, pricing is not shown. Call for pricing and availability. These housings accept .093”
diameter standard crimp or PC terminals, ordered separately below.
Features
Specifications
• Passive (friction) lock
Voltage: 250V
• 1 to 15 circuit housings
Current: 12.0Amax.
• Panel and PCB mountable
Housing: Nylon, UL94V-2
• One piece strain reliefs available (42148 Series) Temperature: -40 to +150oC
• Mating headers available
(See notes 2, 3, and 4)
• Male and female terminals may be used in
receptacle housing
U.L. File No. E-29179
CSAFile No. LR19980
Ordering Information
Ckt. I.D. Shown is
Mating Side of
receptacle;
Wire side of plug
Series-Circuit Size
1951-1 1619-1 1545-2
1396-3
1490-4
2163-4
2629-5
1261-6
1292-9 1360-12 1375-15
Amperes/Circuit (Max)5
12
12
12
12
9
9
9
9
9 7.5 7.5
Voltage Rating (Max)5 250*
250
250
250
250
250
250
250
250
250 250
Vertical
See Note See Note See Note See Note See Note See Note See Note See Note See Note
Headers
N/A N/A
1,4
1,2,3 & 4
2&4
4
3& 4
2, 3 & 4 2, 3 & 4 2, 3 & 4
2&3
Receptacles
Panel Mount
N/A N/A 03-09-1027 03-09-1031 03-09-1041 03-09-1040 N/A 03-09-1061 03-09-1091 03-09-1125 03-09-1154
Free Hanging
03-09-1014 03-09-1011 03-09-1022 03-09-1032 03-09-1042 03-09-1049 03-09-1052 03-09-1064 03-09-1094 03-09-1126 03-09-1157
Dimension A - - .54 .67 .87 .43 1.07 .43 .670 .87 1.07
B .31 .23 .25 .24 .24 .43 .24 .63 .63 .63 .63
C 1.86 1.03 1.03 1.01 1.03 1.03 1.00 1.02 1.03 1.02 1.02
Panel
D
-
-
.725 .830 1.038 .500
-
.678 .828
1.05 1.240
Cutout
E
-
-
.312 .312 .312 .600
-
.600 .725
.725 .725
Plugs
Panel Mount
N/A N/A 03-09-2021 03-09-2031 03-09-2041 03-09-2040 N/A 03-09-2061 03-09-2091 03-09-2122 03-09-2159
Free Hanging
03-09-2014 03-09-2011 03-09-2022 03-09-2032 30-09-2042 03-09-2049 03-09-2057 03-09-2062 03-09-2092 03-09-2121 03-09-2158
Dimension A - - .64 .77 .97 .54 1.18 .54 .77 .98 1.17
B .44 .36 .35 .34 .34 .54 .34 .73 .73 .74 .74
C 2.25 1.00 1.00 1.00 1.00 1.02 1.00 1.00 1.00 .98 .98
Panel
D
-
-
.80 .933 1.131 .555
-
.750
9.37
1.155
1.343
Cutout
E
-
- .375 .375 .375 .695 - .695 .660 .760 .760
1 Positive lock configuration available
2 Vertical header (shrouded) available, Request information on 3099 Series
3 Vertical header (unshrouded) available, Request information on 1840 Series
4 Vertical headers may be assembled using PC tail terminals in standard housings
5 Rating based on fully loaded housing
* Tested to 5,000 volts with no diaelectric breakdown
Electrical Specifications:
Resistance: MV voltage drop per amp, + 10% - 1st
engagement 3.0 - 10th engagement 3.1.
High Voltage Test: withstands 1500 volts RMS for 60 seconds
min. applied between adjacent terminals.
Temperature Rise: 30oC maximum for all connectors at
maximum rated current.
Current Rating: Amperage rating up to 12 amps on some
sizes.
.093"
Diameter Terminals
Standard 0.93” Terminal
Ordering Information
Crimp Wire
Size
Insulation Male/Female
Diameter
Series
Chain Form Order No.
Male
Female
Loose Form Order No.
Male
Female
Application Tooling Order No.'s
Hand Tool TM-42 Die* Mini Mac Die* Extraction Tool
Standard Brass .010"
Tin plated
14-20
18-22
.065/.160 1190/1189 02-09-2101
.060/.120 1380/1381 02-09-2116
22-24
24-30
.050/.070 2870/2871
.030/.060 1434/1433
Select Gold (15µ"min.)
14-20
18-22
.065/.160
.060/.120
1190/1189
1380/1381
02-09-2136
02-09-2141
02-09-6100
02-09-6122
24-30
.030/.060 1434/1433
Select Gold (50µ" min.)
14-20
18-22
.065/.160 1190/1189
.060/.120 1380/1381
02-09-6144
02-09-6101
02-09-6125
* Die only, does not include press or spare tooling.
02-09-1102 02-09-2103
02-09-1117 02-09-2118
02-09-1138 02-09-2137
02-09-1142 02-09-2143
02-09-5100 02-09-6106
02-09-5134 02-09-6223
02-09-5146 02-09-6145
02-09-5102 02-09-6110
02-09-5130 02-09-6126
02-09-1104
02-09-1119
02-09-1139
02-09-1144
02-09-5106
02-09-5142
02-09-5147
02-09-5111
02-09-5133
11-01-0084 11-40-2001
11-01-0084 11-40-2002
11-01-0097 11-40-2020
11-01-0006 11-40-2003
11-01-0084 11-40-2001
11-01-0084 11-40-2002
11-01-0006 11-40-2003
11-01-0084 11-40-2001
11-01-0084 11-40-2002
11-18-2143
11-18-2158
11-18-2007
11-18-2102
11-18-2008
11-18-2143
11-18-2158
11-18-2007
11-18-2008
11-18-2143
11-18-2158
11-18-2007
11-03-0006
11-03-0006
11-03-0006
11-03-0006
11-03-0006
11-03-0006
11-03-0006
11-03-0006
11-03-0006
.093" Diameter Terminals Continued on following page



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Pin & Socket Connectors
0.093"
(2.36)
.093” Diameter Terminals (continued)
PC Tail Terminals
0.120"
(3.00)
Ordering Information
Male
Solder Tail
0.145"
(3.68)
Female
Crimp Wire Insulation Male/Female
Size
Diameter
Series
Chain Form Order No.
Male
Female
Loose Form Order No.
Male
Female
Application Tooling Order No.'s
Hand Tool TM-42 Die* Mini Mac Die* Extraction Tool
P.C. Tail
For Standard .093 Housing Only (Tin) Not for use with 3191 Series
1376/1377
-
-
02-09-2134 02-09-1134
N/A
N/A
N/A
N/A
For Standard .093 Housing Only (Select Gold 30µ”) Not for use with 3191 Series
1376/1377
-
-
02-09-6132 02-09-5132
N/A
N/A
N/A
N/A
For 3191 Housing Only (Tin)
2606/2605
-
-
02-09-8113 02-09-1145
N/A
N/A
N/A
N/A
Phos-Bronze .010”
Tin Plated
14-20
18-22
.065-.160
.060-.120
-/4550
-/2151
- 02-09-1205 - 02-09-1206 11-01-0084 11-40-2001 11-18-2143 11-03-0006
- 02-09-1203 - 02-09-1204 11-01-0084 11-40-2002 11-18-2158 11-03-0006
Select Gold (30µ”)
14-20 .065/.160
-/4550
- 02-09-5169 - 02-09-5170 11-01-0084 11-40-2001 11-18-2143 11-03-0006
Phos-Bronze .008”
Tin Plated
14-20
18-22
.065-.160
.060-.120
-/6310
-/6271
- 02-09-1209 - 02-09-1211 11-01-0084 11-40-2001 11-18-2143 11-03-0006
- 02-09-1208 - 02-09-1212 11-01-0084 N/A
N/A 11-03-0006
*Die only, does not include press or spare tooling.
.062” Power Connector Housings
Due to the numerous options in this section, pricing is not shown. Call for pricing and availability . These housings accept .062” diameter standard
crimp or PC terminals, ordered separately.
Features
Specifications
• Friction lock
• Panel and PCB mountable
• 1-piece strain relief avaiable (41316 series)
Voltage: 250V
Current: 5.0Amax.
Housing: Nylon, UL94V-2
• Polarized housing assures proper mating
Temperature: -40 to +150oC
• Male and female terminals may be used in
receptacle housing
Mounting
ULFile No E-29179
CSAFile No. LR-19980
Hole
Detail
Ordering Information
Ckt. I.D. Shown is Mating
Side of receptacle;
Wire side of plug
Series-Circuit Size
Amperes/Circuit (Max)*
Voltage Rating (Max)*
Receptacles
Panel Mount
Free Hanging
Dimension A
B
C
Panel D
Cutout E
Plugs
Panel Mount
Free Hanging
Dimension A
B
C
Panel
D
Cutout
E
1625-1
5
250
N/A
03-06-1011
.19
N/A
.78
N/A
N/A
N/A
03-06-2011
.30
N/A
.75
N/A
N/A
1625-2
5
250
03-06-1022
03-06-1023
.34
.19
.81
.505
265
03-06-2024
03-06-2023
.44
.30
.78
.609
.318
1625-3
5
250
03-06-1031
03-06-1032
.48
.19
.78
.650
.265
03-06-2033
03-06-2032
.59
.30
.75
.754
.318
1625-4
5
250
03-06-1041
03-06-1042
.63
.19
.780
.785
.260
03-06-2041
03-06-2042
.73
.29
.75
.865
.312
2004-4
5
250
03-06-1043
03-06-1044
.34
.34
.77
.506
.400
03-06-2043
03-06-2044
.44
.44
.77
.615
.465
1625-5
5
250
03-06-1055
03-06-1056
.78
.19
.78
.940
.265
03-06-2054
03-06-2055
.89
.31
.75
1.044
.318
1625
5
250
03-06-1061
03-06-1062
.34
.49
.78
.552
.505
03-06-2062
03-06-2061
.45
.60
.75
.615
.607
1625-9
5
250
03-06-1091
03-06-1092
.49
.49
.780
.650
.552
03-06-2091
03-06-2092
.59
.59
.75
.752
.615
* Rating based on fully loaded housings
.062" Connector Housings Continued on following page



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Pin & Socket Connectors
.062” Connector Housing continued
Due to the numerous options on this page, pricing is not shown. Call for pricing and availability. These housings accept .062”
Ordering Information diameter standard crimp or PC terminals, ordered separately below.
Ckt. I.D. Shown is
Mating Side of
receptacle;
Wire side of plug
Series-Circuit Size
Amperes/Circuit (Max)*
Voltage Rating (Max)*
Receptacles
Panel Mount
Free Hanging
Dimension A
B
C
Panel D
CutoutE
Plugs
Panel Mount
Free Hanging
Dimension A
B
C
Panel D
Cutout E
1625-12
5
250
03-06-1121
03-06-1122
.63
.49
.78
.795
.563
03-06-2121
03-06-2122
.74
.59
.75
.903
.614
* 36 circuit on a .165 pitch (4.19mm)
1625-15
5
250
03-06-1151
03-06-1152
.77
.49
.78
.930
.569
03-06-2151
03-06-2152
.87
.59
.75
1.032
.620
1625-24
5
250
03-06-1241
N/A
.92
.63
.75
1.079
.715
03-06-2241
03-06-2242
1.02
.74
.75
.1.182
.765
1772-36
5
250
03-06-1361*
03-06-1362*
1.51
.69
.78
1.677
.707
03-06-2361*
03-06-2362*
1.62
.80
.75
1.795
.825
Since 1938, the people of Molex have
provided the expertise, products and
worldwide service our customers need
to help them complete in the global mar -
ketplace. Molex is the world’s second
largest manufacturer of electronic, elec -
trical and fiber optic interconnection
products and systems; switches and
application tooling. Our connectors are
used just about everywhere---from com -
puters to consumer products, automo -
tive to networking, industrial applications
to telecommunications.
.062” Diameter Terminals
Electrical Specifications:
Resistance: MV voltage drop per amp on mated
terminal, + 10% - 1st engagement 3.2 -
10th engagement 3.4.
High Voltage Test: Withstands 1500 volts RMS for
60 seconds min. applied between adjacent
terminals.
Temperature Rise/Operating Range: 30oC maximum
for all connectors at maximum rated current.
Current Rating: 5 amps.
Standard Terminal
PC Terminal
PCB Hole
Layout for
1625 Series
only
Ordering Information
Crimp Wire Insulation Male/Female
Size
Diameter
Series
Chain Form Order No.
Male
Female
Loose Form Order No.
Male
Female
Application Tooling Order No.'s
Hand Tool TM-42 Die* Mini Mac Die* Extraction Tool
Standard Brass .010”
*Die only, does not include press or spare tooling.
Tin Plated
18-24
24-30
.060/.120 1560/1561 02-06-2101 02-06-1101 02-09-2103 02-06-1103 11-01-0008 11-40-2004 11-18-2017
.040/.090 1854/1855 02-06-2131 02-06-1131 02-06-2132 02-06-1132 11-01-0037 11-40-2006 11-18-2024
Select Gold (15µ” min.)
18-24
24-30
.060/.120
.040/.090
1560/1561 02-06-6100
1854/1855 02-06-6130
02-06-5100
02-06-5130
02-06-6103
02-06-6135
02-06-5103 11-01-0008 11-40-2004 11-18-2017
02-06-5135 11-01-0037 11-40-2006 11-18-2024
Select Gold (30µ” min.)
18-24
24-30
.060/.120 1560/1561 02-06-6101 02-06-5101
.040/.090 1854/1855 02-06-6138 02-06-5138
Select Gold (30µ” min.) in Contact Area Tin/Lead Crimp Area
02-09-6102
02-09-6139
02-06-5102 11-01-0008 11-40-2004 11-18-2017
02-06-5139 11-01-0037 11-40-2006 11-18-2024
18-24
24-30
.060/.120 1560/1561 02-06-6118 02-06-5108 02-09-6119 02-06-5109 11-01-0008 11-40-2004 11-18-2017
.040/.090 1854/1855 02-06-6143 02-06-5147 02-09-6144 02-06-5148 11-01-0037 11-40-2006 11-18-2024
Phos-Bronze
.006” Tin Plated-Recommended for housings of 15 circuits and larger
18-24
24-30
.060/.120
.040/.090
-/4529
-/4559
- 02-09-1104 - 02-06-1105 11-01-0004 11-40-2106 11-18-2027
- 02-09-1109 - 02-06-1110 11-01-0185 11-40-2006 11-18-2024
.008” Tin Plated
18-24
24-30
.060/.120 1786/1787 02-06-2201 02-06-1201 02-09-2202 02-06-1202 11-01-0008 11-40-2004 11-18-2017
.040/.090 2190/2189 02-06-2231 02-06-1231 02-09-2232 02-06-1232 11-01-0037 11-40-2006 11-18-2024
.006” Select Gold (15µ” min.)-Recommended for housings of 15 circuits and larger
18-24
24-30
.060/.120
.040/.090
-/4529
-/4559
- 02-06-5207 - 02-06-5208 11-01-0008 11-40-2106 11-18-2027
- 02-06-5211 -
- 11-01-0185 11-40-2006 11-18-2024
.008” Select Gold (15µ” min.)
14-20
.060/.120 1786/1787 02-06-6201 02-06-5201 02-06-6202 02-06-5302 11-01-0008 11-40-2004 11-18-2017
P.C. Tail Brass .008” for standard .062 housings only.
Tin Plated
- - 1778/1779 -
-
02-06-8103 02-06-7103
N/A
-
-
Selected Gold (20µ”)
- - 1778/1779 -
-
02-06-6122 02-06-7104
N/A
-
-
11-03-0002
11-03-0002
11-03-0002
11-03-0002
11-03-0002
11-03-0002
11-03-0002
11-03-0002
11-03-0002
11-03-0002
11-03-0002
11-03-0002
11-03-0002
11-03-0002
11-03-0002
-
-



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Breakaway & Solid Headers
KK® .100” Centerline Headers
Due to the numerous options on this page, pricing is not shown. Call for pricing and availability.
Notes:
1 Replace XX with circuit sizes
3 Tin/Lead (90/10) over phosphor bronze
4 20 micro inch overall gold over nickel on brass
5 Cutting tool available for Breakaway product - Order No. 11-20-1130
6 15 Micro inch select gold over phosphor bronze - 30 microinch select
gold available
7 Available with kinks and/or backwalls removed.
FIG
Breakway Nylon (94 V-0)5
2-36 ckts.
Solid Nylon (94 V-0)
2-28 ckts.
Flat
42375
4030 (red) 42152 (White)
Specifications:
Voltage: 250V
Current: 4.0A
Pitch: .100”
Contact: phosphor bronze, .025”
square (breakaway headers);
brass, .025” square (solid headers)
Temperature: 0 to 75oC
Housing: glass-filled nylon (except
types 4030, 4094, 6373, 7478-red
nylon
Approvals: ULListed; CSACertified
Features
• Sized 2 to 36 circuits
• Easy breakaway to smaller sizes
• Drawn .64mm (.025”) square wire pro-
vides four sided smooth surface
• All headers available in various pin
lengths
• Kinked solder tails for additional PCB
retention
• Voided options available
1
Tin
Gold4
Select Gold6
22-28-4XX03
N/A
22-28-4XX3
22-03-2XX1
22-10-2XX1
22-66-2XX0
22-66-3XX0
22-10-7XX8
2
1
Flat
42376
4094 (red) 42153 (White)
2
Tin
Gold4
Select Gold6
22-28-6XX03
N/A
22-28-6XX2
22-05-2XX1
22-12-2XX1
22-67-2XX0
22-67-3XX0
22-12-3XX0
Flat 42377
N/A
3
3 Tin 22-28-8XX03
Gold4
N/A
Select Gold6 22-28-8XX2
N/A
N/A
N/A
Friction Lock
422277
6373
4 Tin 22-28-0XX03
Gold4
N/A
Select Gold6 22-28-0XX1
22-23-2XX1
22-11-2XX2
N/A
5
Friction Lock
422287
7478 (Edge mount only)
5 Tin 22-28-1XX03
Gold4
N/A
Select Gold6
22-28-1XX1
Polarizing Wall
422257
6 Tin 22-28-3XX03
Gold4
N/A
Select Gold6 22-28-3XX1
Polarizing Wall
422267
7 Tin 22-28-2XX03
Gold4
N/A
Select Gold6 22-28-2XX2
22-05-3XX1
22-12-2XX4
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
7
Series 8624 and 70203 C-Grid® Dual Row Breakaway Headers
These headers mate with 7859 Shunts, C-Grid receptacles, MX50 Connectors, SLCrimp and IDThousings
4
6
Features
• Sizes 4 to 80 circuits
• Stackable side-to-side and end-to-end
(on unbroken edges)
• Easy breakaway to smaller sizes
• Drawn .025” square wire provides 4-sided
for quality interface
• Low profile versions are .200” high
smooth
surface
Specifications:
Voltage: 250V
Current: 3.0A
Housing: glass-filled
polyester,
UL94V-0
Contact: phosphor bronze
Temperature: -40 to + 105oC
Approvals: UL Listed, CSA Certified (Series
70203 ULonly)
Note: dimensions are in inches.
Plating Option
8624 Series Dual Row, Vertical
15 microinches min. select gold
30 microinches min. select gold
150 microinches tin/lead, nickel overall
Order Number
10-89-1XX1
10-89-2XX1
10-88-1XX1
70203 Series Low Profile, Dual Row, Right Angle
15 microinches min. select gold
30 microinches min. select gold
150 microinches tin/lead, nickel overall
10-89-1XX6
10-89-2XX6
10-88-1XX5
Replace "XX" with number of circuits, 04-80 (even numbers only).



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